Showing posts with label kyn. Show all posts
Showing posts with label kyn. Show all posts

Sunday, June 01, 2008

24032007 KYN DLS : More miscellaneous pics...

More pics from last year's visit to the Kalyan Diesel Loco Shed.

  • The shock absorber springs on the bogie of a WDM2 - notice a set of springs inside the outer set.


  • Parts of a stripped-down WDM2:

  • The radiator fan.

  • BHEL-manufactured generators

  • Cylinder Heads inside the engine



  • The "bull gear" over the axle of a stripped-down WDM2. The drive turns the gear that ,in turn, turns the axle.

  • The drive of a stripped-down WDM2:


  • The "Sanding Box" of a WDM2. (A Sanding Box holds sand that can be used in case the rails are very slippery; the sand can be released by the press of a button in the cab; the sand comes out of the sand pipe positioned so that the sand falls just ahead of the wheels)
  • A CLA (Kurla) WDS4 shunter awaits its duties at the KYN DLS.

  • Siblings from the same stable: a WDM2 and a Shakti WDG3A

Friday, May 23, 2008

24032007 KYN DLS : Miscellaneous pics...

I realised that I had only posted some pics from the visit to the Kalyan DLS (Diesel Loco Shed). Here are some more. These pics are those of the 13307 KYN WDG3A "Shakti" being serviced at the KYN Diesel Loco Shed.

  • The builder's plate on the Shakti:
  • The control stand:
  • The shock absorbers:

  • The LED markers on the Shakti:

  • A SHF (Short Hood Forward) view from inside the Shakti:

Monday, June 04, 2007

24032007 KYN DLS: About

The KYN DLS is about 10 to 12 years old and is home to about 64 locos. The largest (diesel?) sheds, as per the DLS employee are the ones at NKJ (New Katni Junction) and Tughlaqabad (TKD).


The WDM2 has a rating of 2600 hp, whereas the WDG3 (Shaktis) are usually 3100 hp.

Friday, May 25, 2007

24032007 KYN DLS: Braking in the WDM2

Many locos these days, explained the DLS employee, have Dual Braking systems (both vacuum as well as air brakes). Vacuum brakes were the older system, where vacuum is used for braking. However, this suffers from the disadvantage that is not easy to detect leaks in the brake pipes. Air braking systems, on the other hand, need to maintain a constant pressure in the pipes. Thus, any leak will be easily detectable due to the sound (hiss) of the leaking air.

There are multiple options for braking. The most common ones, of course, are the A9 and the SA9. These are levers in the WDM2 control stand as shown in the below image (click on it to see a larger view).



As is obvious, the train brake is for stopping the entire train, whereas the loco brake only gets applied to the loco. Applying the loco brakes with an entire train behind it, when in motion, is quite dangerous since it can cause banging and even derailment; the inertia of the coaches behind would result in their banging into the slowed-down loco causing great harm.

When the loco is started up, the brake pressure gauge should show 5 kg / sq.cm. Only then is enough pressure built up throughout the brake pipe (connected across all the coaches) to enable effective braking. The pressure is built up using a compressor. This also means that once the loco is cranked up, the pilot needs to wait until the appropriate brake pressure is built up. Further, if there is a (substantial) leak, the required pressure would fail to build up.

To brake, the pilot simply pulls the appropriate lever (train or loco) one notch at a time. As soon as that is done, the brake pressure falls down (indicated on the gauge).

There are other mechanisms as well: an emergency brake, a full-release, and one in the guard compartment too. However, according to the DLS employee, the other ones are hardly ever used as they can put the entire running train at the risk of an accident. The pilots would rather allow the loco to hit the obstacle (mostly animals, humans, etc.) than put the entire train at risk.

The "full-release" is a small "cap" connected to a vertical pipe in the WDM2 cab. When the brake pressure is built up, the cap would be quite tight and will not come off until one pulls hard at it. Just pull open the cap and a huge amount of air would get releases immediately...in a matter of 10 seconds, the entire loco would halt even if running at a speed of 70 kmph. As per the DLS employee, no one uses this braking mechanism.

The other interesting part was what the employee called the ECP (Emergency Chain Pulling). These days pulling the chain causes no action but the lighting of a small lamp on the control stand. The pilot is thus, made aware of the passenger's request to stop. However, as per rules, the pilot will halt the train only at the next station. That is the rule. The emergency chain in the coaches is thus not connected to the braking system at all!!!

That must be the reason why the train did not halt in this incident that was reported in the newspapers a few days ago. Even though the loco of the train in the incident reported would've been an electric BL (Valsad) WCAM3 or a WCAM2P, one could safely assume that the ECP mechanism is the same across these locos.

Another interesting aspect is the maintaining the pressure when the loco is stopped. As per the DLS employee, when the loco is powered off, the compressor would no longer be working and thus the air braking would not be effective. To overcome this, there is an air reservoir that stores about 130 liters of compressed air (filled up in the shed). This will allow the brake to be in place for at least an hour or two. It is therefore, always recommended to put wheel blocks in place when the train needs to halt for more time. This is done to prevent "rolling off" - a situation where the train simply moves along the rails without power (for example, when on a gradient).

Thursday, May 17, 2007

24032007 KYN DLS: Dynamic Braking in the Shakti

Switching to Dynamic Braking in the Shakti is quite simple. The same lever used to control the speed works in the reverse to initiate dynamic braking.

This lever in the photograph, if moved down from the center, notches up the speed (there are 8 notches)...move the same lever up from the center and you have dynamic braking.



The lever in the photograph is in the dynamic braking mode.

Friday, April 20, 2007

24032007 KYN DLS: Shakti

The Shakti (a WDG3A) is said to be the longest diesel loco with the Indian Railways. Its actually a redesign by the DLW Varanasi engineers. On the day we were at the DLS, there was only one Shakti - the microprocessor controlled 13307. From what we were told, there are Shaktis that are not microprocessor controlled.

The Shakti's front-view (a WDM2 peers from inside the shed):







A group of students peer into the heart of the Shakti as the DLS guys explain the working of the generator.

24032007 KYN DLS: Syllabus for the day

We reached KYN DLS a bit later than planned...it took some time to figure out how to get to the DLS. The approach road is quite confusing. We tried going through Shahad and then turned back and headed towards KYN. After asking for directions, we found a way through a very narrow road and then through a railway crossing to the DLS.

The DLS guys were, of course, expecting us. After showing the permission letter, we were let in. We were taken to a meeting room on the first floor from where we could see the activity in the shed. As we waited in the room for the DME (?) (some kind of official designation, I guess...maybe some Deputy Engineer), a board in the room displayed the "syllabus" for the day. The topics to be studied were on the board.

Take a look (note the last column labelled Future - KYN DLS has plans to home WDP4s and WDG4s - all microcontroller based controls).

Saturday, April 14, 2007

24032007 KYN DLS: Bogies and Wheel profiles

A common misnomer, explained the DLS employee, is to think that a "bogie" is the coach that is attached to the loco. For example, we say "I have a seat in the bogie 11th from the loco". As per the DLS employee, a bogie does not only represent a coach. A loco also has a bogie. More precisely, all shells including that of the loco or the coaches are mounted on the bogie. Actually, the bogie includes the wheel arrangements and the frame on which the shell is mounted.

The WDM2 has a 3-point mount, whereas Shakti, the WDG3A has a 4-point mount. The WDM2 has a cast bogie, whereas the Shakti has a welded bogie. The Shakti, which is probably the brainchild of some desginers in DLW Varanasi, tried to overcome "limitations" in WDM2 as well as to improve the design of the AlCo WDM2. However, as one DLS employee put it, there is nothing to beat the WDM2 design. The Shakti poses problems non-existent in the WDM2. He was all praise for the WDM2...he even asked us to learn from the WDM2 design. I guess this comparison is similar to what people used to say about Unix (versus DOS, for example).

A closer look at the wheel reveals a tilted profile and fine treads.




24032007 KYN DLS: Cranking the loco

"Cranking the loco" is not as the name suggests a strenuous physical activity. For a WDM2, it is simply pressing a big red switch for a few seconds. In an attempt to make us learn how the braking system works, one DLS employee cranked up the loco.

Two or three people were at work in the pit underneath the WDM2, while we were in or near the cab. After sounding the warning bell twice or thrice, the DLS employee pressed the big switch and the loco came to life.

Notice the 3-tier workplace including the pit. The platform (topmost) at the cab entry level is the place where workers can work on the top part of the loco. Then, there is the middle part for work near the wheels. Finally, at the very bottom, a pit for working under the loco.

Sunday, March 25, 2007

A visit to KYN Diesel Loco Shed

Studying in IITB has some additional benefits as well. Apart from the fact that I can claim to be a student, one gets to participate in the other activities as well. A trip, of which I also was a part of, was organized by the Technical Club to the Kalyan (KYN) Diesel Loco Shed this Saturday.
It was a half-day trip, well-spent in the loco shed. A lot of knowledge was gained.

The shed staff were particularly welcoming and took great pains to explain in detail the workings of the shed as well as the locos. More about the trip later.

There are also plans afoot to visit the KYN Electric Loco Shed too. But that would probably be much later.

Update:
Other posts related to this visit can be found by clicking this link.